Overlay cladding is a form of welding process which is generally used over the systems and equipment used in the oil and gas industry. The overlay cladding process of Crystal Industrial ensures a long life to the expensive machinery and tools used in the petrochemical industry.

The weld overlay cladding process of India is one of the preventative measures to ensure less damage caused by harsh chemicals and gas that flow through pipelines and are stored in vessels. As the equipment is saved from corrosion, these remain damage free for a long span of time and hence lead to huge savings.

The weld overlay cladding process used in Crystal Industrial can be used to clad any material of any shape and size. Hence, this process can be termed as a very adaptable anti corrosion process.

The overlay cladding process from Crystal Industrial is not only used to prevent systems from corrosion, but can also be used to refurbish worn out or corroded parts of equipment. Hence, opt for the advanced overlay cladding process from India before trashing any worn out equipment.

In the process of overlay cladding, a corrosion resistant alloy is metallurgically bonded over the base metal. The high temperature resistant overlay cladding materials are used to clad waste heat recovery systems, boilers, heat transfer tubes and others.

The overlay cladding process used at Crystal Industrial can be used to weld any material as required in your process. Crystal Industrial offers customized solutions which are unique to each process.

The harsh chemicals and harmful gas used and released in the oil and gas industry often leads to early damage of pipelines, machinery and tools. To prevent this early damage, weld overlay cladding process is the best option.

The weld overlay cladding process used by Crystal Industrial refers to coating the original metal or product with corrosion resistant metal. In this process, a hard layer is formed on the original material. This process is quite different from the welding process, which refers to joining two pieces of product together.

The weld overlay cladding process used by Crystal Industrial is much better than the general welding process as with this process. There is no chance of the two materials getting de-joined. As the two materials are welded together, corrosion resistance is ensured for a long span of time. With the weld overlay cladding process, the materials can get a long life, as this process prevents early damage, corrosion and cavitation.

Moreover, weld overlay cladding from India also helps machinery and tools restore their original dimensions. If any material has been deformed due to constant use or corrosion, the weld overlay cladding process can restore its shape with a metallic layer.

At Crystal Industrial, weld overlay cladding process can be used to weld several products, like vessels, valves, fittings and pipes. This is a common process of welding materials in waste heat recovery systems, boilers and in transfer tubes. With this process, you are ensured long lasting and world class products from India.

Weld overlay cladding process is an advanced welding process used by Crystal Industrial to protect the expensive tools and machinery from corrosion. This process involves pouring the weld metal over the surface of the work and hence there is no need to join two pieces of material.

One of the prime benefits that weld overlay cladding process of Crystal Industrial offers is that, there is no chance of undermining or dislodging of the alloy while under use. Weld overlay cladding is a strong protective layer which can be applied in the internal surface.

The weld overlay cladding process is used by Crystal Industrial as it ensures lower rate of defects. The weld overlay cladding process is easy to apply, as it can be used to coat any base material that is used under harsh chemical environment. Last but not the least, as weld overlay cladding provides corrosion resistance alloy, hence the machinery lasts longer, which in turn reduces cost.

Weld overlay cladding process are of two types. One is the weld inlay process, in which the alloy is welded on the internal surface of the material, like a pipe bore. The other weld overlay cladding process involves welding alloy on the external surface of the material, such as the flange face. The weld overlay cladding process is used by Crystal Industrial to weld waste heat recovery systems, like boilers, flanges, pipelines, valves and vessels.

Crystal Industrial from India provides you with customized weld overlay cladding solutions for different base metals, depending on your process requirement.

The machinery and tools used in the oil and gas industry are often exposed to harsh chemicals and environment; hence reducing the life of the machinery. To prevent this damage, overlay cladding should be used on the machinery. Cladding is a type of welding process in which a different metal is used over the surface of the base metal to prevent wear and tear.

Crystal Industrial uses advanced technology for overlay cladding so that there is equal distribution of metal over the base metal. Generally, overlay cladding is done over base materials like carbon steels, Duplex, low alloy steel and stainless steel products.

This process is often used in the manufacture of pressure vessels, pipe spools, reactors and tubes that are prone to corrosion. The overlay cladding process is popular in the industry as it is economical. It not only helps to coat new tools and machinery but also can be used a replacement of a lost metal.

Overlay cladding can be classified into two types, namely, weld overlay and fabrication. Crystal Industrial often provides customized solutions to clients and hence it depends on your production process and the type of machinery used that whether strip cladding or regular overlay cladding will be used.

Crystal Industrial of India not only excels in manufacturing world class overlay cladding pipes, but also helps clients to decide which weld overlay combination will be suitable for their process. Before the delivery of the material, several quality tests, like the ultrasonic testing is done to ensure quality products.