CLAD is a complex technology of metallurgy for two types of metals. Crystal Industrial from India can create overlay welding on most carbon, low alloy, stainless steel and different steels with a range of corrosion tolerant alloy comprising Inconel®, Incoloy®, Monel®, Hastelloy®, stainless steel and hard facing steels. Advantage from Crystal Industrial’s latest computer managed welding stations from India; we provide low thinning of alloy deposite. Continuous video observing and recording system ascertain flawless tie in and weld path.
Crystal Industrial’s Cladding Capability from India
Staff
Crystal Industrial from India offers pipeline craft making and material application suggestions. We have proficient welding engineers, well-prepared welders, experienced NDT investigators, welding in-process examiners, ensuring the high calibre cladding products.
Crystal Industrial’s Cladding Welds Method from India
GTAW (TIG) Gas tungsten arc automated/Manual (Hot and cold wire) welding.
Manual FCAW (MIG) Welding
Manual SMAW Welding
Crystal Industrial from India owns sets of computer managed automated orbit welding stations and integrated automated weld stations.
Pipings, pipe connections, and pre-assembled piping spools.
Flanges, blinds, o-lets and nozzle forgings, pieces, tees.
Valve bodys, balls, bonnets, seats and other valve parts.
Risers, stream lines, and topside piping parts.
Thermal exchanger shell and tubesheet.
Hardfacing of wear surface for stabilizers and other drilling instruments.
Pipe and Bend Cladding
Pipe base material incorporates:
ASTM A53B, A106 Gr. B, API 5L B, X42, X52,X60, X65, X70; A333 GR. 6; Stainless Steel……
Base pipe thickness: 6mm ~ 75mm.
Pipings small bore: 130mm ~ 600mm.
Piping length: Up to 12.2 meter.
Deflected radius: 3D to 8D or on clients’ demand.
Procedure for clad deflexions: hot induction deflected cladded pipes and cold bending accessible.
Crystal Industrial’s Cladding material from India comprise of:
Stainless steel 304/304L and 316/316L, 904L.
Inconel® 600/625 and Incoloy® 800/825.
Duplex stainless steel SS31803, SS32750, SS32760.
Hastelloy® C276, C22 Monel® K-500, 400.
Other material on demand.
Crystal Industrial’s Quality Assurance
Crystal Industrial’s knowledgeable and qualified experts from India use NDT methods to guarantee high caliber and authenticity of our products amid the weld overlay procedure. Final reports for customers will be issued, incorporating all examination process recordings.
Radiographic examination – RT
RT test is completed by 3rd party expert from RT testing organization at the cost of Crystal Industrial from India.
Dye percolation test-DPI
All parts are subjected to percolation testing before overlay deposition and on finished items. Remote video-probe examination technology is used on analyzing inner bore widths of piping. We can inspect inner length of the pipes up to 6.5 Mtr.
Material Identification – MI
Crystal Industrial from India use the world’s best 26-channel mobile online MI gadget to recheck chemical constitution of the base material and cladding layer. The test reports will be totally saved in the PC on PMI gadget and can be followed.
Ultrasonic Examination – UE
Crystal Industrial from India use the world’s advanced wave and standing wave sensor to carry out the ultrasonic examination on the integrity of the weld overlay layer and the bottom material to endorse the cladding quality. Crystal Industrial from India invariably abide by the client’s measuring norms of cladding thickness.
Magnetic Particle Inspection
Crystal Industrial from India use fluorescence or visual procedures to test the surface imperfection on ferromagnetism parts after all the manufacture stages are finished.
Visual Test-VT
Crystal Industrial’s Bi Metal Clad flanged pipe from India
Bi Metal Clad flanged pipe is formed with mold vanishing vacuum suction casting cladding process. On the outer side of straight pipe is commonly used steel piping, cladding realized by creating high chromium lining through centrifugal framing system.