Monthly Archives: March 2015

Weld overlay cladding from Crystal Industrial- a new aspect of engineering

The weld overlay cladding process used at Crystal Industrial is an advanced engineering process which is used at various petrochemical industries to protect the systems and equipment from corrosion. The weld overlay cladding process is a coating process quite different from that of welding.

The weld overlay cladding process used to coat equipment at Crystal Industrial most of the time is used for surface protection of power boilers, waste heat recovery systems and heat transfer tubes.

The weld overlay cladding process used to manufacture equipment at Crystal Industrial offer durability to the equipment along with corrosion resistance. Thus the weld overlay cladding process offers long service life to the systems, with less replacement and repair cost.

The process of weld overlay cladding is generally applied on base material of ferritic steel and carbon manganese steel. This process is also suitable to clad metal surfaces of various shapes and sizes and hence is widely applied in the oil and gas industries.

The weld overlay cladding process used at Crystal Industrial also offers a safe and leak proof working environment which leads to fast and successful completion of complex projects.

Moreover, using the process of weld overlay cladding, you can determine the wall thickness. While thicker walls are suggested for rough working environment, less cladding thickness is enough for normal working environments.

Moreover, the manufacture of longitudinal pipes is possible using weld overlay cladding process. Hence, use the low cost weld overlay cladding process to manufacture high quality system tools and plant vessels.

A complete package of weld overlay cladding solutions from Crystal Industrial

The weld overlay cladding process from Crystal Industrial is an effective surface coating technique which protects the plant vessels under harsh chemical conditions. The weld overlay cladding process used at Crystal Industrial is used to manufacture pipelines, flanges, forged fittings and service valves.

The weld overlay cladding process from Crystal Industrial can be used to manufacture completely new products and also to repair worn out system tools. Weld overlay cladding process from Crystal Industrial refers to the process of depositing an alloy over the surface of a base metal like that of carbon manganese steel or low alloy steels.

The experienced engineers of Crystal Industrial provide expert advice on which type of weld overlay cladding combinations will suit your process. Besides providing corrosion resistant property, the weld overlay cladding process used at Crystal Industrial offer durability to the equipment.

The weld overlay cladding process used at Crystal Industrial is a cost effective surface coating process as it can enhances the mechanical properties of low cost carbon manganese, duplex and super duplex steels; without changing the original chemical properties of the base material, for which these are used.

The weld overlay cladding process from Crystal Industrial also extends the service life of the systems and reduces the overall maintenance costs. The weld overlay cladding process from Crystal Industrial also safeguards the equipment from high work pressure, temperature and steam.

The weld overlay cladding process from Crystal Industrial can be applied on various types of materials and surfaces. The products can be delivered at short turnaround time.

Long lasting surface protection with weld overlay cladding process from Crystal Industrial

The weld overlay cladding process from Crystal Industrial is a modern surface protection technique which promises a long lasting service life to the costly pipelines. The weld overlay cladding process refers to the metallurgical bonding of a corrosion resistant alloy with a carbon manganese pipe.

While the process of welding refers to joining of two pieces of materials together, the weld overlay cladding refers to the application of an alloy over a parent material. The process of weld overlay cladding from Crystal Industrial is a special process which controls the distribution of particles and hence forms a strong bonding between the substrate and the alloy.

The weld overlay cladding process from Crystal Industrial is generally used to manufacture pipelines used at waste heat recovery processes, boilers and in processes where the equipment is always operating under high pressure, steam and temperature. This process of weld overlay cladding from Crystal Industrial can also be used to manufacture fittings, valves, pipes and vessels.

Besides offering durability to the ferritic steel pipelines, the process of weld overlay cladding can be used to restore the lost dimensions of the worn pot equipment. Thus, now you can reuse the obsolete systems instead of trashing the expensive equipment, using the advanced weld overlay cladding process.

You can also ask for customized products manufactured using weld overlay cladding process from Crystal Industrial. The weld overlay cladding process from Crystal Industrial can be used to provide different wall thickness and hardness to the material as per the process requirement.

Weld overlay cladding from Crystal Industrial- the best way to prevent corrosion

Weld overlay cladding process from Crystal Industrial is a modern surface coating process in which you can coat your base metal with an exotic alloy. The weld overlay cladding process from Crystal Industrial is generally applied over carbon manganese steel surfaces.

The alloy used is generally of Hastelloy, stainless steel, nickel and cobalt. These super alloys not only protect the equipment from corrosion but also offer you with high quality and durable products which can perform under harsh chemical conditions for a long period of time.

The weld overlay cladding process is a great way for restoration of the original dimensions of the equipment. of you have a worn out equipment, you can clad the same with an alloy and it is fit for re-use; saving much of your production cost.

The prime difference between the general welding process and the weld overlay cladding is that, in the simple welding process, two different metal pieces are joined together, but in the weld overlay cladding process from India, the alloy is deposited over the base metal.

Hence, the chances of detachment of the alloy from the base metal are almost negligible in the weld overlay cladding process from Crystal Industrial. Thus, if even if the equipment is operating under high pressure and temperature, these are less chance of accidents.

Thus, be it waste recovery systems, fittings or boilers, the weld overlay cladding process from Crystal Industrial is an effective method to protect your equipment from corrosion, cavitation, erosion, wear and early damage.

Use the weld overlay cladding process from Crystal Industrial for ultimate surface protection

The weld overlay cladding process used at Crystal Industrial is one of the advanced surface coating processes in which the base metal is coated with an exotic alloy. The weld overlay cladding process from Crystal Industrial protects the base metal from corrosion and cavitations, which the systems and vessel plants encounter in any oil and gas industry across the world.

The weld overlay cladding process used at Crystal Industrial provides additional chemical properties to the base metal, without any negative effect on the original base metal properties. Thus along with durability, you get products which are resistant to corrosion and erosion, hence having an extended service life.

The weld overlay cladding process from Crystal Industrial also helps you to reuse the worn out system tools. The weld overlay cladding process from India can be used to weld these deformed vessel plants to restore the original dimension and can be reused, hence saving lot of expenditure incurred on replacement of devices.

The weld overlay cladding process from Crystal Industrial can be applied on various kinds of systems and tools, like that of pipelines, access fittings, valves and plant vessels. You can customise the amount of thickness required using the process of weld overlay cladding process from Crystal Industrial and hence can get custom designed devices.

The weld overlay cladding process used at Crystal Industrial meets world class quality standards and hence the cladded fittings and devices from Crystal Industrial cater to the requirements of the global oil and gas industries.