Weld overlay cladding process is an advanced welding process used to prevent erosion and corrosion of metals, which in turn extends the service life of the systems and vessel plants used in the oil and gas industries. The weld overlay cladding process from Crystal Industrial is used in the oil refineries, pipelines, power and petrochemical industries.

The weld overlay cladding process from Crystal Industrial can be applied on metal of different properties to provide a durable and corrosion resistant alloy. The weld overlay cladding process from India can enhance the resistive properties to the systems without changing the actual chemical composition of the substrate.

The weld overlay cladding process can be classified as mechanical bonding and metallurgical bonding. The mechanical and metallurgical bonding process of weld overlay cladding process from Crystal Industrial provides some unique properties to the metal surfaces depending on the three prime factors of dilution, nature of the filler metal and the quality of the alloy deposit.

The weld overlay cladding process from Crystal Industrial can be applied on metallic surfaces of various diameters and lengths; to bores as small as half inches in diameter. Hastelloy, Inconel, nickel, Monel and stainless steel are the standard alloys used in the weld overlay cladding process from Crystal Industrial.

The weld overlay cladding process from Crystal Industrial ensures system accuracy with increased productivity. Weld overlay cladding process from Crystal Industrial can be applied on different types of components depending on the type of order received from the customers.

Weld overlay cladding is another important cladding process used for surface coating at Crystal Industrial. The process of weld overlay cladding is applied on complete vessel shells, vessel dished ends, vessel cylinders and on individual strakes. Be it the hydro cracker vessels, tube plates or the heat exchanger shells, the weld overlay cladding process can be used on various types of equipment of the oil and gas industry.

The use of weld overlay cladding technique depends on various factors, like access, welding position, like down hand or positional. Use of weld overlay cladding process also depends on alloy type. The weld overlay cladding process is an economical surface coating process which extends the service life of the costly equipment.

Weld overlay cladding process from Crystal Industrial is most appropriate for heavy wall thickness. Weld overlay cladding process from India is also important for overlaying high nickel alloys. A single overlay cladding deposit is enough for nickel coating. It is also easily available than any other coating technique.

The weld overlay cladding process from Crystal Industrial provides durability to the cladded equipment. This advanced welding process protects the equipment from high temperature and work pressure. The process of weld overlay cladding process is generally used to clad materials like carbon manganese with alloys like Hastelloy and various forms of UNS.

The weld overlay cladding process from Crystal Industrial can be customized to clad different surfaces as per unique process requirements. Hence get unrivaled quality products using weld overlay cladding process from Crystal Industrial.

The weld overlay cladding process from India is considered to be the most effective solution to pump and pipeline corrosion which occurs at the oil and gas industries round the globe. This advanced process of weld overlay cladding refers to the coating of the surface of the base metal with an exotic alloy instead of joining two pieces of material.

The weld overlay cladding process from Crystal Industrial can be used to protect both the inner and outer surface of the oil and gas pumping equipment from damage and corrosion. This process is also used to protect the waste heat recovery systems and the power boilers from corrosion.

The weld overlay cladding process can be used to coat various surfaces, made of ferritic steel, low alloy steel and carbon manganese steel. The alloy used for coating is generally resistant to corrosion but do not bring any major change in the standard chemical composition and metallic properties of the base metal.

The weld overlay cladding process also lets you determine the thickness of coating. If you want a harder surface, you can ask for a thicket coating else a thin alloy coating serves the purpose. Besides enhancing the corrosion resistant property of the base metal, the weld overlay cladding process also adds to the strength of the metal, making it more resistant to high pressure and temperature.

The weld overlay cladding process from India can be classified into various types. Two of the most popular weld overlay cladding process is the orbital cladding process and the hot wire welding process.