Weld overlay cladding process is a form of welding which is generally applied on products which regularly come in contact with harsh environment. Pipes, forged fittings and valves are some of the piping specialties which undergo the process of weld overlay cladding.

The weld overlay cladding process is the application of a corrosion resistant alloy over the base metal. In this process weld metal is put on the surface of the base metal, which is different from the process of joining two pieces of metal.

The overlay cladding process is considered economical. There are several corrosion resistant materials available in the market, like that of nickel, stainless steel, gold and others. But these are expensive materials and it is not possible to use these costly materials to manufacture corrosion resistant pipelines and other system tools. Hence the best way out is to weld the surface of the low cost materials with corrosion resistant alloys.

The weld overlay cladding process from India can be used to weld base materials like carbon steels, duplex, super duplex, stainless steels and alloys. The weld overlay cladding process is applied to make the surface of base metals tough to resist high temperature and high pressure. The weld overlay cladding process also enhances the corrosion resistance property of the base metals.

The weld overlay cladding process from Crystal Industrial generally ranges between 2 to 20 mm, depending on the requirement of the process. While using the process of weld overlay cladding, the engineers from Crystal Industrial ensures that the original properties of the substrate material are retained.

The weld overlay cladding process from India refers to the process of welding in which corrosion resistant alloy is welded over the ferritic steel pipes. This process of metal working is popular due to the several benefits which the process offers.

Among the several benefits, the prime advantage of weld overlay cladding process is that it can easily bond two different metals. Hence, this weld overlay cladding process can be used to weld different kinds of metals.

The weld overlay cladding process also strengthens the pipes; making the pipes resistant to high working pressure and excess heat. As the weld overlay cladding process tightens the bonding of the two metals, there is less chance of detachment of the metals from one another.

Moreover, as the weld overlay cladding process of Crystal Industrial is used to weld corrosion resistant alloy with the ferritic steel pipes, the pipes are saved from wear and corrosion. The weld overlay cladding process also saves the pipes from combustion products of boilers.

The weld overlay cladding process is generally used in the waste heat recovery systems, boilers, in heat transfer tubes and others. The carbon and Cr-Mo steels are the common form of ferritic steels on which the weld overlay cladding process is applied.

The weld overlay cladding process is considered to be cost saving as this process ensures an extended life to the welded boilers, pipelines and other systems. The weld overlay cladding process of Crystal Industrial can also be used on the unique base metal that is used in your production process.

The weld overlay cladding process in Crystal Industrial is used for providing protection to the expensive machinery from corrosion and wear. The machinery and pipelines used in the oil and gas industry comes in contact with harsh chemicals and gas and hence are prone to damage.

The weld overlay cladding process used in Crystal Industrial is the best way out to extend the life of the expensive products. It is a cost effective process as with the weld overlay cladding process, the equipment is safe from corrosion and hence can be used for a longer period of time, without the need of repair and replacement.

Pipes, valves and forged fittings are the most common items on which weld overlay cladding process is used. The weld overlay cladding process used in Crystal Industrial uses corrosion resistant, high temperature alloys; it provides long term and cost effective surface protection.

Weld overlay cladding from Crystal Industrial ensures that there is no degradation in the mechanical properties of the machinery which is welded. The weld overlay cladding used by this leading manufacturer strengthens the overlay product, helping it increase its resistance to overheating.

The weld overlay cladding process of Crystal Industrial has been successfully applied to waste heat recovery systems, boilers and to expensive machinery used in the oil and gas industry. The expert engineers from Crystal Industrial provide you with weld overlay cladding suggestions, depending on the equipment on which it will be used. You can get quick and effective weld overlay cladding solutions from Crystal Industrial.